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Sublimation vs. DTG: Which Should You Start With?

Direct-to-garment printer

Quick answer: Start with sublimation if you're mainly selling mugs, tumblers, ornaments, and light-colored polyester apparel, since it's cheaper to get into and lower-maintenance. Start with DTG if you want to print full-color designs on cotton t-shirts, including dark colors, since sublimation can't print on cotton or dark fabric at all.

The Core Difference

Sublimation turns dye into a gas that bonds with polyester or a polymer coating, it only works on poly-based materials and light colors, since there's no white ink step. DTG prints water-based ink (with a white underbase) directly onto the garment's fibers, which is why it handles cotton and dark colors that sublimation can't touch. Our sublimation printing explainer and DTG printing explainer both cover the mechanics in more depth.

Startup Cost Comparison

A converted sublimation setup (EcoTank plus heat press) can be running for a few hundred dollars, see our sublimation cost breakdown. DTG requires a dedicated garment printer, which costs considerably more, our best DTG printers guide covers entry-level options and pricing.

What Each Is Best For

Sublimation: mugs, tumblers, phone cases, ornaments, all-over polyester apparel, and photo panels. DTG: cotton and cotton-blend t-shirts, hoodies, and tote bags, especially designs that need to work on dark-colored garments.

Can You Do Both?

Many shops eventually run both: a sublimation setup for hard goods and light apparel, plus a DTG printer for cotton and dark garments. If you're deciding between all the garment-printing options (not just DTG), our DTF vs. DTG vs. UV/UVDTF comparison is a useful next read. For supplies either way, DTG PRO carries both sublimation and DTG consumables.

Heads up: this post contains Amazon and DTG PRO affiliate links. If you buy through them, Castle Ink may earn a small commission at no extra cost to you.

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Written and reviewed by — Founder of Castle Ink, 20+ years in the printer & imaging supplies industry.